All posts by Ashish Kumar

Road Map of Integrated Business Planning for Supply Chain: Part III – Disruptive Innovation

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In Part I (link here), we started off on the road to “Integrated Business Planning” (IBP) by posing 5 fundamental questions that need to be answered in evolving a strategic supply chain road-map. Link to the article addressing the 1st question (Part II) is here.

In this article, let’s take a look at the 2nd question :

2. What are the key innovations of the recent past and the near future? These will help you evaluate the new tool-sets available to enhance the effectiveness of your supply chain planning & execution process. These innovations (some of them quite disruptive), will also help you understand future competitive challenges that you will face if you do not exploit them appropriately.

There are many rapidly evolving technologies and innovations with a significant impact on supply chains strategy, tactics and operations. Let’s look at broader themes of the innovations (in no particular order) over the past decade and those on the horizon whose full impact is still not very clear.

The 4th industrial revolution already under way is enabled by digital technology and ubiquitous connectivity. Digital manufacturing in the “smart factory” will be enabled by digital supply chains, automation, data exchange in cyber-physical systems, the Internet of Things (IoT), cloud computing and cloud storage. Distinction between hardware and software is giving way to integrated / aggregated “solutions” or “appliances” ranging from iPhone to even more affordable smartphones and tablets to wearable mobile platforms putting information at the fingertips, eyes and ears of billions.

Evolution of in-memory computing and columnar & row-based relational data base are enabling real-time integration of Big Data and Advanced Analytics with fault-tolerant algorithms for demand generation, multi-echelon inventory and network optimization as well as collaboration across the end-to-end Digital Supply Networks (DSN).

Usage of internet / world wide web has evolved in barely 2 decades from connecting information (Web 1.0) to people (Web 2,0) to knowledge (3.0) to intelligence (Web 4.0). The user-base of internet has expanded just as rapidly with connectivity quickly becoming a utility taken for granted. Networking has evolved from social networks (e.g., Facebook) to professional networks (e.g., LinkedIn, inter- and intra-company networks) to 140-character updates on twitter. Collaboration with apps that share text, data and media has evolved from Napster and file-sharing torrents to apps embedded within ERP & supply chain solutions that enable real-time & asynchronous sharing of information and intelligence.

Explosion of social media and user generated content (e.g., wiki) mean that the old-fashioned distinction between the creators (suppliers) of content and consumers (receivers) of content (mostly one-way traffic) has been replaced by two-way flow of information, analysis and intelligence. This has significantly enhanced the voice & visibility of the end customers with a feedback loop. Wrath of an angry customer on social media – mad at the quality of service or products s/he received – can go viral in no time causing significant damage to brand image that takes years to build.

Online shopping (e-commerce) with price-searching BOTs, auctions, commitment to guaranteed “delivery date” and on-line order tracking have radically changed how individuals and corporations procure goods and services. Real-time price determination and on-line promotions based on an individual customer’s history and profile have become standard functionality for the leading on-line retailers like Amazon.

Open source software (e.g., Linux), web browsers (e.g., Google Chrome & Firefox) and services (e.g., Wikipedia) are challenging the proprietary delivery models, platforms and interfaces that supply chain solution vendors developed barely 5-10 years ago. We have also seen the explosion of APPs on the likes of Apple Store and Google Play. Vendors of supply chain execution and planning solutions have followed suit with similar APP markets. This ecology of “smartphones plus web browser based operating systems (OS) plus thousands of APPs” has enabled aggregation of value chain for a given function / activity (e.g., online purchase or competing in games with competitors across the globe).

Just as “desktop OS + client” applications were replaced by “browser + website” over the past 2 decades, “mobile devices + APPs” will soon be replaced by “wearable mobile devices + BOTs”. These BOTs can be programmed to initiate actions as well as respond to “smart messages” from other human or machine users to automate conversations (customer support), transactions (purchasing & shipping) or workflows (within and across business function, such as operations, finance, sales, HR etc). They can also proactively search for exceptions / discrepancies or disruptions in the supply chain and propose or even carry out pre-defined and pre-approved remedial actions.

Internet of Things (IoT), i.e., billions of devices connected via internet and talking to each other, will enlarge the scope of e-commerce and associated supply chain functions from machine-to-human (M2H) and human-to-machine (H2M) interactions to pre-programmed, automated and smart machine-to-machine (M2M) interactions. Vulnerabilities of IoT connected devices have proven to be easily exploitable and will take time to be fully addressed. Most of us have read about the “denial of service” attacks that can take down high-traffic e-commerce sites creating havoc on the net. These coordinated attacks can come in waves with software viruses exploiting loopholes in IoT devices, hijacking them and using them as pawns in a concerted global attack.

Artificial intelligence is enabled by big data, predictive analytics, smarter & flexible algorithms, extensive parallel computing, etc. Its impact on data-driven and automated supply chains is enormous but still has not been fully comprehended. GPS has already gone mainstream in the past decade helping with real time tracking of trucks and containers globally and optimization of shipment routes as well as delivery networks using geo-analytics. Now, GPS enabled devices are complementing other Automatic Identification and Data Capture (AIDC) technologies, such as RFID and bar codes, to make inroads on the smart factory floors and the warehouses.

Visualization by Augmented Reality (AR) and Virtual Reality (VR) and sensors for automatic detection and identification are now increasing their foot print in to our supply chains with applications, such as order picking (“vision picking”) with “smart glass”, autonomous (driver-less) vehicles, shipment deliveries by UAVs / drones and automation of repetitive and physically demanding tasks by robots.

3D printing will dramatically reduce manufacturing lead times and hence have a very significant impact on required inventory to maintain desired service levels. It will also dramatically reduce economic lot size and time to market for many new products.

Voice recognition in varied languages and accents plus translations across multiple languages are further expanding the reach of these innovations in to a far wider user-base than could have been imagined just a decade ago.

Road Map of Integrated Business Planning for Supply Chain: Part II – The 5 Ps of S&OP Maturity

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In Part I, we started off on the road to “Integrated Business Planning” by posing 5 fundamental questions that need to be answered in evolving a strategic supply chain road-map (link here). Let’s take a look at the 1st question:

  1. To what extent has the supply chain ecology of my organization evolved? Answering this question enables assessment of the history and the AS IS snapshot of the maturity of an organization’s sales & operations planning capabilities.

Gartner identifies 5 stages in the evolution of the maturity of sales & operations planning of an organization: React, Anticipate, Integrate, Collaborate & Orchestrate (link here). It is critical to assess and determine the current stage of maturity of 5 dimensions (5 Ps) of Sales & Operations Planning, namely, People, Processes, Platforms, Policies / Practices and Performance.

1. People, i.e., internal & external expertise available to an organization.

A client in the CPG industry held weekly training sessions for 15+ planners (driven by internal business and IT resources with our help) followed by exams with Multiple Choice Questions. They also pitted teams of planners against each other in the games of Jeopardy & Family Feud with questions focused on real life scenarios that the company encounters, supply chain basics and solution functionality. Each member of the winning teams received $25-$100 gift cards. Suffice to say, there was a dramatic improvement in the expertise level of the planners within 3-6 months.

2. Processes to successfully plan, execute and collaborate across S&OP functions on a repetitive basis.

Another client in the hi-tech industry was using advanced safety stock planing methods for its inventory planning process with a very elaborate sequence of steps for the determination of demand and supply variability and then the safety stock. However, there were several assumptions incorporated in the process that were wrong or no longer valid. The net result was that the planners simply did not believe the recommended safety stock quantities. Even worse, there was no well-defined and consistent process to help planners correct the safety stock quantities. This meant biases of individual planners based on their experience resulted in different approaches to “correcting” safety stock.

3. Platforms i.e. technology enablers facilitating all S&OP functions.

A client in the heavy machinery industry had very high levels of customization in its planning solution that had outlived its utility in the rapidly evolving business environment. This customization was actually coming in the way of the client using standard off-the-shelf functionality from its primary supply chain planing solution and dragging down overall maturity level of its S&OP functions.

4. Policies / Practices i.e., business rules & guidelines that direct how S&OP functions respond to situations & scenarios.

Another client, one of the largest industrial distributors, did not have policies in place that would have enabled planners to collaborate better with outside vendors. It could have negotiated better prices for its raw materials & trading goods in return for giving vendors visibility for its mid-term forecast and committing to buy a significant portion of it based on historical forecast accuracy.

5. Performance metrics – Goals & Key Performance Indicators (KPIs) to set targets and track outcomes that are critical to an organization.

KPIs of each business function can indeed be in conflict with each other. For example, higher customer service levels will need greater inventory & hence higher working capital. However, if there is no mechanism and accountability for balancing these conflicting trade-off, then excellence in the performance of an individual business function may not translate in to an overall advantage for the organization as a whole. Without balancing trade-offs, conflicting KPIs are simply working at cross-purpose with each other.

A couple of points to note:

In most organizations, the above 5 Ps are at different stages of S&OP maturity. Executives driving S&OP functions should focus on proactively pulling the laggard Ps up rather than letting the leading Ps slide down in maturity levels.

It is in the higher stages of maturity (Collaborate & Orchestrate) that S&OP is transformed in to Integrated Business Planning across business functions. It is here that collaboration with internal & external stake holders as well as consideration of service-level and profitability driven trade-offs results in value-maximization of S&OP functions. Only then can supply chain become a true enabler of corporate strategy and a real competitive advantage in the market.

Get Ready for SAP EWM Embedded in SAP S/4HANA

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Are you getting ready for EWM Embedded on S/4HANA?

SAP EWM has been embedded into SAP S/4HANA – the SAP in-memory ERP suite that acts as the “digital core” of your entire enterprise – and is already in the second version 1710.

My Supply Chain Group (MSCG) participated in SAP’s Solution Acceptance Testing program in Waldorf, Germany for both the releases of SAP EWM embedded on S/4HANA. MSCG is participating with SAP as a select by-invite-only partner. SAP requires program participants to provide expert EWM implementation specialists in order to meet the rigorous requirements of the program. MSCG is engaging principal level EWM specialists that belong to MSCG’s Supply Chain Execution practice for the program’s 2-phased, four-week total duration. MSCG’s Supply Chain Execution practice provides EWM expert implementation services in the U.S., Canada and Latin America.

The highlights of MSCG’s participation in the SAP EWM embedded on S/4HANA Solution Acceptance Testing program include:

  • Performing in-depth functional testing of EWM product features and functionality while interacting with SAP Product Owners, Quality and Development Teams to ensure outstanding product quality at time of release;
  • Providing MSCG with early access to the product thereby allowing it to gain first-hand working experience with release features and functionality;
  • Participating in a longer-term on-going remote testing capacity; and
  • Conducting impact assessment and determining opportunities and benefit of the EWM embedded on S/4HANA release to MSCG clients and prospects.

MSCG is committed to its strategic partnership with SAP and to its SCM global customers and business partners. MSCG continues its on-going investment in SAP Extended Supply Chain solution expertise and capabilities growth in order to better serve its market.

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